Stuart’s Kustom Klunker Bicycle

SPECIAL THANKS TO THE SPOKEN AND BLACK MAGIC PAINT FOR THE IMAGES CONTAINED IN THIS ARTICLE

The Gallus klunker bicycle is this weeks “Bicycle of the Week”. The appreciation for bespoke cycling machines often resides beyond mere aesthetic appeal, delving into the intricate processes of fabrication, the underlying mathematical principles, and the engineering acumen required to unite disparate steel tubes into a functional whole. Stuart’s custom “Kustom Klunker” bicycle, a creation of Colorado-based Gallus Cycles, serves as a compelling illustration of such complexity and craftsmanship.

This unique build underscores the dedication of the frame builder and the vision of the client in bringing a personalized cycling concept to fruition. The meticulous planning and execution involved in the genesis of this klunker bicycle warrant a closer examination of its design and construction.

Inspiration and Design Homage to the Klunker Era

The genesis of Stuart’s distinctive bicycle can be traced to his admiration for the custom work emanating from the Gallus Cycles workshop, particularly the creations of Jeremy Shlachter. Stuart, himself capable of frame construction, had been following Jeremy’s artistry and ultimately commissioned him to build a trail-oriented bicycle for his riding endeavors in Flagstaff, Arizona.

A fundamental requirement of this commission was that the resulting design should pay tribute to the formative period of mountain biking, specifically the klunker era, while simultaneously incorporating a unique and expressive character, described as an “injection of funk”. This directive prompted Jeremy Shlachter to conceive and execute intricate lug designs, reflecting both the Arizona terrain and Stuart’s individualistic style. The influence of early mountain bike aesthetics is evident in the conceptualization of this custom klunker bicycle.

Key Features and Components of the Gallus Klunker Bicycle

The distinguishing characteristics of Stuart’s Gallus-built klunker bicycle lie in its meticulously crafted components and unique construction methods. Notably, the frame features bespoke lugs at the head tube, which are implemented as two distinct pieces.

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The seat tube cluster showcases a combined lug design, where the juncture of the two top tubes occurs. The secondary top tube is joined to the down tube via fillet brazing, a technique known for its smooth, flowing aesthetic. In contrast, the primary top tube incorporates a bend, skillfully formed by Sean at Oddity Cycles in Fort Collins, adding a distinct visual element.

Further enhancing the vintage-inspired yet personalized aesthetic is the nickel-plated fork truss, along with the handlebars and a hammered brass head badge, all expertly fabricated by Stuart himself.

Echoing the practicality of early mountain bikes, this custom klunker bicycle is designed to accommodate racks, making it suitable for light touring, bike packing excursions, or everyday utility tasks such as grocery transport. Furthermore, the bicycle exhibits versatility in wheelset compatibility, currently fitted with a 27.5+ WTB Scraper and Trail Blazer combination, while also capable of accommodating 700c/29er wheels paired with Schwalbe Big Apple tires.

The Collaborative Creation of the Kustom Klunker Bicycle

The realization of Stuart’s vision for his custom klunker bicycle was a collaborative effort involving several skilled individuals and specialized workshops. Stuart initiated the project by commissioning Jeremy Shlachter at Gallus Cycles, entrusting him with the fundamental frame construction. Jeremy’s expertise in lugged steel frames is evident in the complex and artistically rendered lug work.

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While Jeremy focused on the frame, Stuart took on the fabrication of key components, including the nickel-plated fork truss, the handlebars, and the uniquely textured hammered brass head badge. Once the frame and select components were ready, the project moved to Portland, where Black Magic Paint applied the chosen color scheme. The finish selected was a distinctive Chrysler green, complemented by gloss black logos.

The application process necessitated specialized masking techniques, particularly around the intricately shaped lugs of the seat tube cluster, to ensure a seamless blend where a defined lug edge was absent. This collaborative synergy, involving frame building, component fabrication, and professional painting, culminated in the creation of this unique klunker bicycle.

Conclusion: A Unique and Trail-Ready Klunker Bicycle

The culmination of meticulous planning, skilled craftsmanship, and collaborative effort has resulted in a truly unique and functional klunker bicycle for Stuart. Commissioned from Gallus Cycles with a specific brief to evoke the spirit of the klunker era while injecting a personalized “funk,” the final product successfully blends retro aesthetics with custom detailing.

The incorporation of hand-fabricated components by Stuart, the distinctive frame design by Jeremy Shlachter, and the specialized paintwork all contribute to the individuality of this machine. Designed for tackling the trails around Flagstaff, Arizona, this Gallus-built klunker bicycle stands as a testament to the enduring appeal of custom steel bicycles and the rewarding process of bringing a personal cycling vision to life.

The successful realization of this project undoubtedly provides a sense of accomplishment for both Stuart and the frame builder, as this distinctive klunker bicycle is now ready to embrace the dusty trails.

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